Categories
1992 Toyota 4Runner

Frankenstein’s EVAP System, Part 1

When I did the 3.4 engine swap in my 4Runner, I didn’t pull over the EVAP system from the donor vehicle, so I’ve been running without one for a few months now. My donor vehicle for the swap, a 2002 4Runner, had the newer style EVAP system located back by the fuel tank, something I didn’t want on my ’92. Since then, I’ve acquired the older style 3rd gen EVAP canister and VSVs (Vacuum Switching Valves), and I still have the original ’92 canister, and I’m trying to piece together Frankenstein’s EVAP system from all these parts to work with my swap.

Parts

Here’s what I have to work with:

  • 2002 engine wiring harness
  • 2002 VSV for EVAP
  • 2002 VSV for CCV (Canister Closed Valve)
  • 1999 VPS (Vapor Pressure Sensor)
  • 1999 VSV for EVAP
  • 1998 EVAP canister (larger box style)
  • 1998 VSV for VPS (Vapor Pressure Sensor)
  • 1992 EVAP canister (smaller cylindrical style)
1999 VPS and VSV for EVAP for 3.4 swap
1999 VPS (left) and VSV for EVAP

I saw a few places reference the “VSV for EVAP” part as the “Canister Purge Solenoid,” which may come in handy when looking for replacement parts.

2002 VSV for EVAP and VSV for CCV with hoses for 3.4 swap
2002 VSV for EVAP (top left) and VSV for CCV (top middle), with hoses

Process

First, I had to figure out what plugs I had available on the 2002 engine harness to work with. Using the 2002 wiring diagram, I was able to locate the plugs for the VSV for EVAP and the VSV for CCV.

2002 engine harness plugs for the VSV for CCV and VSV for EVAP for 3.4 swap
2002 engine harness plugs for the VSV for CCV (left, background) and VSV for EVAP (right, foreground)

However, the other 2 plugs were part of the body wiring harness on the donor car which I did not keep, so I’ll need to do some extra wiring work to hook up the VPS and VSV for VPS.


Check out Part 2 as I map all of this out and figure out how to hook it up so my 3.4 swap can have a working EVAP system!